Statistical Quality Control (SQC) Training Course in Egypt

 

Overview:

This course offers applications of the SPC techniques that are an integral part of the corporate-wide quality control effort. Participants are introduced to the concept of variation and how it can be used as a powerful tool in quality control activities. 

The course also provides practical learning of measuring systems for accuracy, reproducibility, repeatability, and when SPC is appropriate. Types of control charts include Xbar-R, X-moving R, P, C, nP, and U charts.  The Shewhart analysis is presented via examples and understanding of the statistical significance of each out-of-control condition. 

Participants will work in teams in hands-on practical exercises that demonstrate the relationship between sigma levels, Cp, and Cpk values.

After completing this course you will:

• understand the statistical concepts underpinning Statistical Process Control

• understand the effects of variation on processes and be able to use that understanding to make sound decisions

• able to conduct Process Capability Studies and apply Control Charts in your workplace

• interpret the output of Statistical Process Control methods effectively, avoiding misconceptions and identifying opportunities for process improvement

Course Outline:

• Improving Quality

• Meeting customer needs

• What is variation?

• Control strategies

• In specification vs. on target

• The Histogram

  • Measure the variation of a process

  • Mean, median, range, and standard deviation

  • The normal distribution (bell curve)

  • Interpreting patterns of variation in a histogram

• The Control Chart

  • Introduction to control charts

  • Understanding control limits

  • Control limits vs. spec limits

  • Variable control charts

  • X bar R

  • X bar S

  • Median and R

  • X and MR

  • Cusum charts

  • Attribute control charts

  • Interpreting control charts

• Normal variation

  • Special cause vs. common cause

  • Definition of control

  • What is out of control?

  • Out of control conditions – when to react

• Process Capability

  • Why study Capability?

  • Measurement systems

  • Definition of capability

  • Measuring capability

  • Cp and PPM rate

• Lot By Lot Acceptance Sampling  

• Mil Standard

• Summary and Wrap-up