Course Overview

Black Belts are at the core of every Six Sigma Implementation. Black Belts are the real “change agents” in a Lean Six Sigma initiative. They will continually work towards institutionalizing the effective use of both Lean and Six Sigma tools throughout their organization. Our program follows the DMAIC model and teaches the soft skills, along with statistical tools required to effectively lead projects and obtain bottom line benefits. The program consists of four modules. Practical application of training is performed through each participant’s project, which will be reviewed throughout the program by a committee

Objectives:

Upon the completion of process improvement Lean Six Sigma Black Belt program, participants shall be able to:

1. Learn concepts, tools, skills and techniques necessary for application of Lean Six Sigma methodology.

2. Master how to apply statistical methods for business process improvement using Minitab software.

3. Communicate the benefits of lean Six Sigma as a business strategy across the organization.

4. Select and coordinate with top management successful lean Six Sigma projects and project teams.

5. Become effective team leaders in the six sigma projects.

6. Act as a change agent in the organization and learn how to significantly increase profitability through Six Sigma projects.

 

Who Should Attend?

Those interested in obtaining advanced Six Sigma training including:

Quality Professionals , Business Process Improvement professionals, Improvement Managers,Process Professionals , R&D, Process Engineers, IT Professionals, Performance Managers and supply chain professionals.....

 

Course Objectives:

• Upon the completion of Lean Six Sigma Black Belt program, participants shall be able to:

• Learn concepts, tools, skills and techniques necessary for application of Lean Six Sigma methodology.

• Master how to apply statistical methods for business process improvement using Minitab software.

• Communicate the benefits of lean Six Sigma as a business strategy across the organization.

• Select and coordinate with top management successful lean Six Sigma projects and project teams.

• Become effective team leaders in the six sigma projects.

• Act as a change agent in the organization and learn how to significantly increase profitability through Six Sigma projects.

 

Contents:

• Lean Thinking

  • Lean Thinking Overview

  • Value Stream Maps

  • 5S

  • 7 Wastes

  • Visual Control / Visual Management

  • Standard Work

  • Structured Problem Solving

  • Key Performance Indicators

  • SMED (Quick Changeovers)

  • Total Preventative Maintenance

  • Kaizen

  • Continuous Improvement

  • High Performing Teams

• Define:

  • Why do Six Sigma

  • How to deploy Six Sigma

  • Voice of the Customer

  • SIPOC

  • Quality Function deployment (QFD)

  • Project Definition

  • Project Financials

  • Matrices and Deliverables

  • Project Charter

  • Project Scheduling

  • Change Management

• Measure

  • Basic statistics

  • Process definition

  • Defining process matrices

  • Measure Tools

  • Sampling

  • Data Collection

  • Control charts: Variables /Attributes

  • Capability analysis: Establishing process Baseline

  • Measurement Systems Analysis

• Analyze

  • Data Door and Process Door

  • Analyzing Value Stream

  • Distributions

  • Handling Non-normal Data

  • Sampling Tests

  • Statistical inference:

  • Confidence Intervals

  • Hypothesis testing

  • Muti-vari analysis

  • Linear Regression

  • Logarithmic  Regression

• Improve

  • Improve Phase Overview

  • Introduction to DOE

  • Full and Fractional factorial Designs

  • Six Sigma applications on DOE 

  • Generating Solutions

  • Response surface

• Control

  • Introduction to the Control Phase

  • Tools for Control:

  • Error-Proof Techniques

  • PDCA

  • Control Plan

  • Standardization and Documentation

  • Train and Implement at Process Level

  • Process Monitoring

  • Serial Correlation

  • EWMA Control Chart

  • Pre-control

Duration:  200 hr

Required

• Laptop with Windows

• Minitab Software