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Lean Black Belt Certificate Training Course in Egypt
Description:
The Lean Black Belt course is aimed at people who are or aspire to be Lean Leaders or Lean Champions. These would typically be people with a great deal of control, who already have experience of Lean and who are working in environments where they are expected to make a difference. The course provides a full and detailed background to Lean principles and practices, and requires a high level of results from participants.
Our Lean Black Belt course is not available as a public course. It is designed to be delivered over a 6 month period for people within the same organization.
Contents:
Module 1 – Value
1. Introduction.
2. Value to Customer
3. Lean and six sigma
4. Lean Thinking
5. Manufacturing system
6. Push system (Video Mass Production)
7. TOYOTA Production system
8. Value & 8 forms of waste
9. What is kaizen?
10. Kaizen and TPS
11. Kaizen Belts (Video)
12. Simulation 1
13. Lean Enterprise and lean in design
14. Lean in Supply chain
15. Lean Benefits
16. Lean metrics
17. Nissan JIT SYSTEM - Pull System
18. Lean Deployment
19. Enterprise wide Value Stream Assessment
20. Change Management
21. Leader ship Style
22. Team Building
23. Team leader rolls
24. Lean Project Charter
Module 2 – Value stream
1. Manufacturing Methods
2. Value of cycle time and PCE
3. Lead time and throughput time
4. TAKT Time
5. 6- Big Losses
6. over all Equipment Effectiveness
7. Standard time calculation
8. TOC
9. Queuing System
10. Learn to see-
11. SIPOC
12. High level process mapping
13. Swin lane process mapping
14. Construction and analyzing processes
15. CVSM- Current value stream map in manufacturing
16. CVSM In service
Module 3 – Flow
1. 6S
2. Video –Kaizen 6S
3. Visualization
4. Ergonomics
5. Standard operating process
6. Cell Design
7. Plant re-layout
8. Video -Kaizen VISUALIZATION
9. Production maintenance
10. TPM- Total productive maintenance
11. OEE
12. Video -Kaizen TPM
13. SMED
14. POKA YOKA
15. Review Project Charter CVSM
Module 4 – Pull
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Production leveling
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Mixed model
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Pull system- Kanban Material Management
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Kanban Types
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kanban Pull- Video
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FVSM- Current value stream mapin manufacturing
Module 5- Perfection
1. Sustaining lean improvement
2. One Year Lean Assessment
3. MBF
4. Review Project Charter Pull +perfection